MAIZE PROCESSING PLANT PROCESS
MITTAL INDUSTRIES MAIZE GRITAt Mittal Cornezza, we are committed to producing the highest quality corn products through meticulous and innovative processes. Our production line includes corn grits, corn meal, corn germ, corn flour, and hominy feed. Every product goes through a set of precise procedures to guarantee uniformity and quality. Here is an in-depth look at the process steps for each of our corn products.
The first stage in our approach to guarantee the quality and freshness of the raw maize is proper storage. Superior yellow maize is stored in a controlled environment to maintain its integrity and prevent spoilage. This stage is crucial since it sets the standard for the quality of our final products.
Dust, grime, and foreign objects are among the pollutants and impurities that are removed when maize is cleaned and stored. This ensures that only the purest corn proceeds to the next stages. Passed through various sieves and aspirators. Undergoes a series of screenings and air classification.
The cleaned corn is moistened to the right level to prepare it for de-hulling. Improving the efficiency of the procedures that follow depends on this stage. Water is uniformly sprayed on the corn Corn is allowed to absorb moisture for a specified period. Helps in loosening the husk and germ for easier removal.
In de-hulling, the outer shell or husk of the corn is removed. For our maize products to have the appropriate texture and quality, this procedure is crucial. Corn passes through de-hulling machines. Husk is separated and removed efficiently. Ensures clean and ready corn kernels for further processing.
De-germination involves the removal of the germ from the corn kernel. This procedure contributes to lowering the fat content and increasing the items’ shelf life. Specialized equipment is used to extract the germ. The germ is processed separately for products like corn germ. Results in low-fat corn products with longer shelf life.
The de-germinated corn is graded according to specific particle sizes. This ensures that each product meets the required standards for various applications. Passed through grading sieves to classify particles. Ensures consistency in product size and quality. Different granulations are prepared for different applications.
To get the right consistency, the graded corn is ground. For products where fineness is critical, such as corn meal and corn flour, this stage is essential. For a steady meal, coarse grind. processed to a texture of medium to fine. Processed to maintain nutritional integrity. Finely ground for a smooth texture. Ground to required specifications for animal feed.
The finished goods are handled with extreme care and kept in ideal storage settings to preserve their quality and freshness for the consumer. enclosed in materials resistant to dampness. kept in warehouses at controlled temperatures. Frequent quality inspections to guarantee safety and freshness.
Mittal Cornezza’s methodical approach guarantees the best quality in every corn product we manufacture. Every stage of the process, from storage to ultimate handling, is intended to preserve the freshness and nutritional content of our products. Because we are committed to quality and processing innovation, we have built a strong name in the agro-based industry.
